Fill Out a Valid Welder Performance Qualification Record Form Fill Out Your Document

Fill Out a Valid Welder Performance Qualification Record Form

The Welder Performance Qualification Record form is a crucial document that verifies a welder's skills and qualifications for specific welding tasks. This record outlines essential details such as the welder's name, test results, and the specifications used during the qualification process. To ensure compliance and maintain high standards in welding practices, it’s important to fill out this form accurately; click the button below to get started.

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Form Overview

Fact Name Details
Purpose The Welder Performance Qualification Record form is used to document a welder's qualifications and test results, ensuring compliance with industry standards.
Essential Information Key details include the welder's name, test number, and specifications of the welding process used, which must be accurately filled out.
Governing Standards The form typically adheres to standards set by organizations such as AWS (American Welding Society), including AWS D1.1 and AWS B2.1.
Qualification Range It specifies the qualification range for different welding processes, including manual, semiautomatic, and automatic methods.
Testing Requirements Mechanical tests and nondestructive examinations are required to validate the quality of the welds performed by the welder.
Certification The form must be signed by a Certified Welding Inspector (CWI), certifying that the test welds were completed in accordance with the applicable codes.

Documents used along the form

The Welder Performance Qualification Record (WPQR) is an essential document in the welding industry, ensuring that welders meet specific standards and qualifications. Along with the WPQR, several other forms and documents are commonly utilized to support the qualification process and maintain compliance with industry regulations. Below is a list of these documents, each serving a unique purpose in the qualification journey.

  • Welding Procedure Specification (WPS): This document outlines the specific parameters and methods to be followed during the welding process. It serves as a guideline to ensure consistency and quality in welding practices.
  • Procedure Qualification Record (PQR): The PQR demonstrates that the welding procedure can produce a weld that meets the required standards. It includes details about the test welds and the results of mechanical and non-destructive testing.
  • Welder Certification Card: This card serves as proof that a welder has successfully completed the necessary training and examinations. It typically includes the welder's qualifications and the types of welding they are certified to perform.
  • Test Reports: These reports provide detailed results of the tests conducted on the welds, such as tensile strength, bend tests, and impact tests. They help verify that the welds meet the required standards.
  • Non-Destructive Testing (NDT) Reports: NDT reports document the findings from tests such as radiography, ultrasonic testing, or magnetic particle inspection. They assess the integrity of the welds without causing damage.
  • Visual Inspection Reports: These reports summarize the results of visual inspections performed on the welds. They identify any visible defects or inconsistencies that may affect the quality of the weld.
  • Quality Control Plan: This document outlines the procedures and practices that will be followed to ensure quality throughout the welding process. It includes inspection criteria and testing methods.
  • Material Certificates: These certificates verify the specifications and properties of the materials used in the welding process. They ensure that the materials meet the required standards for safety and performance.
  • Record of Training: This document tracks the training and qualifications of welders, including any continuing education or skill enhancement courses they have completed.
  • Job Safety Analysis (JSA): The JSA identifies potential hazards associated with the welding process and outlines safety measures to mitigate risks. It is essential for ensuring a safe working environment.

Each of these documents plays a vital role in ensuring that welders are qualified, that welding procedures are followed correctly, and that safety standards are maintained. Together, they create a comprehensive framework that supports quality and compliance in the welding industry.

Document Sample

WELDER and WELDING OPERATOR PERFORMANCE

QUALIFICATION RECORD

 

Welder’s Name:

 

 

 

 

ATF No:

 

Test No.

 

Welder’s SS No. XXX-XX-

 

Date:

 

 

Reference WPS No:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VARIABLE

 

 

QUALIFICATION TEST DETAIL

 

 

QUALIFICATION RANGE*

 

 

Code or Specification Used:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Process and Type:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

Semiautomatic

 

 

Manual

 

Semiautomatic

 

 

 

 

 

Mechanized

Automatic

 

 

Mechanized

Automatic

 

 

 

 

 

 

 

 

 

 

 

Backing:

 

 

 

Used

Not Used

 

 

Required if used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base Metal

Spec/P or M-Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plate/Pipe Thickness – Groove

 

Plate

Pipe

Thick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plate/Pipe Thickness – Fillet

 

Plate

Pipe

Thick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe/Tubular Outside Diameter – Groove

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe/Tubular Outside Diameter – Fillet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Filler Metal

Specification No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classification No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Consumable Insert

 

Yes

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Penetration Enhancing Flux

 

Yes

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deposited Weld Metal Thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current/Polarity & Current Range

 

Type/Polarity:

 

 

 

 

 

 

 

 

 

 

 

 

 

Range:

Amperes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Metal Transfer Mode (GMAW or FCAW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torch Shielding Gas

 

Type:

 

Flow:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Root Shielding Gas

 

NA Type:

Flow:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Position(s)

 

 

 

Test Position(s) (1G, 2G, etc.):

 

 

Qualified Position(s) (F, H, V, O, or All)

 

 

 

 

 

 

 

 

 

 

Vertical Progression

 

Uphill

Downhill

 

 

Uphill

Downhill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* NOTE: Insert NA for Variables that are identified as Non-essential in the Code or Specification used for the Performance Qualification Test

 

 

 

 

MECHANICAL TEST RESULTS

 

 

 

Type And Figure No.

 

 

Results

 

Type And Figure No.

Results

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guided mechanical Testing Conducted By:

 

Date:

 

 

 

 

 

 

 

 

 

 

 

 

 

NONDESTRUCTIVE EXAMINATION RESULTS

 

 

 

Radiographic Results:

 

 

 

Report No.

 

 

 

 

 

 

 

 

 

 

Radiographic Testing Conducted By:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Witnessed By:

 

 

 

Visual Inspection: Pass

Fail (reason

)

 

 

 

 

 

We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance with

 

the requirements of: AWS D1.1-

, AWS B2.1-

Other:

 

 

 

 

 

 

 

 

 

Date Qualified:

 

ATF Name and Number:

 

 

 

 

 

 

Signed By:

CWI No.

 

 

 

 

 

 

 

 

ATF WPQR Blank Form 2010-04-15

 

 

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